All settings are entered directly from a comfortable touch screen panel. In less than one minute you can reprogram the machine for any of the 100 of box styles. Slotting, slitting, scoring/creasing, gluing and printing is all done in one pass on one compact machine - without the need for additional modules!10 sectional slotting knives, 4 longitudinal cutting knives plus 4 scoring wheels (max. 8x8) automatically set by the servo-drives to suit the size and thickness of the board. The cardboard is centrally positioned with auto-guides. Soft grip rollers and solid input/output shafts and double encoders provide precision board feed control and prevent skewing.
The innovative system of rotary knife installed in the rear cutting/scoring section allows for bi-directional board size adjustment without the need for precutting the blanks to the exact size on a separate machine or module. The gluing module incorporated into this section provides on-the-go single or double line cold glue application.
Our innovative gluing system gives a fresh and exceptional approach to the corrugated cardboard gluing process.
With the double nozzle applicator integrated with a cross-cutting knife we apply glue in the same cycle as trimming the board – saving time and streamlining the box production cycle. The unit is using single or double nozzles for dotted, dashed or continuous glue line application.
With the use of optional Multiproduction module you can double your production capacity on the Boxmat PRO machine. The Side-by-Side Multiproduction assembly requires installation of additional center-location slotting knives and upgrading the pneumatic controls and control software.
When fully installed, you can remove the middle slotting knives for a standard production and reinstall them again, if needed, in less then 10 minutes. With Multiproduction machine can deliver up to 1200 standard RSC / 201 boxes per hour.
The FlexoMAT printing unit integrates inline with Boxmat machines or it can be used as stand alone printer.
Standard configuration has one 800mm (31”) wide print drum/ cylinder which is fully programmable and automatically adjustable across the width of the machine, to print image onto different panels, utilizing the full 2400mm (94”) size.
Optionally, the FlexoMAT can be fitted with a second drum/ cylinder to double the print area or utilize the use of second color.
|BOXMAT 2||BOXMAT PRO||BOXMAT HD|
|Used cardboard: corrugated sheets||Used cardboard: corrugated sheets||Used cardboard: corugated sheets|
|2 knives for cutting off glue flap +1 knife for removing excess board||4 (max. 8) cutting knives for blank formatting and cutting off glue flaps||4 (max. 8) cutting knives for blank formatting and cutting off glue flaps|
|No board length adjustment (cross cut)||Circular knife for board length adjustment (cross cut)||Circular knife for board length (cross cut) adjustment|
|2 wheels for longitudinal scoring/creasing\||4 wheels (max. 8) for longitudinal scoring/creasing||4 wheels (max. 8) for longitudinal scoring/creasing|
|Pressure for creasing/scoring wheels set with adjustment knob||Pressure for creasing/scoring wheels set from touch panel||Pressure for creasing/scoring wheels set from touch panel|
|Working width: up to 2500mm||Working width: up to 2400mm||Working width: up to 2400mm|
|Knife for removing excess set manually||Each of 4 (8) knives set independent and automatically by servo drive||Independent drive for each tool nest provides very fast position setup|
|Pads production not available||Pads production available||Pads production available|
|Creasing/scoring wheel and cut-off knife in line with slotting knife tip||Each creasing/scoring wheel and knife set independently||Each creasing/scoring wheel and knife set independently|
|No multiproduction||Multiproduction: longitudinal - standard, side-by-side - optional||Multiproduction: longitudinal - standard, side-by-side - soon|
|Right cardboard bumper set and locked manually||Right cardboard bumper locked automatically||Right cardboard bumper locked automatically|
|No interior lights||Interior LED lights||Interior LED lights|
|MiniPRINT module available||MiniPRINT module available||MiniPRINT module not available|
|Gluing system not available||Gluing system available||Gluing system available|
|Works with FLEXOMAT printer||Works with FLEXOMAT printer||Works with FLEXOMAT printer|
|Dimensions (L x W x H): 3400 x 1400 x 1600mm||Dimensions (L x W x H): 3400 x 1600 x 1600mm||Dimensions (L x W x H): 3600 x 1600 x 1600mm|
+ Large 19” touch screen HMI
+ NEW, extended user friendlu GUI
+ Job Queue System JQS production scheduling
+ Box Design WIZARD interface
+ Cut/Score Allowances correction and editing
+ Integration with MRP/ERP systems
- Double die cutting system 210x130mm (8.25x5.1”) each
- Counter-knife system set automatically with knives
- Counter-scoring/creasing system set automatically
- Large 19” touch screen HMI
- NEW, extended user friendlu GUI
- Job Queue System JQS production scheduling
- Box Design WIZARD interface
- Cut/Score Allowances correction and editing
- Integration with MRP/ERP manufacturing systems
- 3D Product Scanning capabilities
- Barcode Scanner data integration
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