One machine for short run box making:

Slitting, slotting, cutting, trimming, scoring, printing and gluing

- in one compact box maker!




DESIGNED AND BUILT IN POLAND AND USA


OVERVIEW

Boxmat PRO is the most advanced and universal machine revolutionizing the short run and serial production process of corrugated cardboard boxes.

All settings are entered directly from a comfortable touch screen panel. In less than one minute you can reprogram the machine for any of the 100 of box styles. Slotting, slitting, scoring/creasing, gluing and printing is all done in one pass on one compact machine - without the need for additional modules!10 sectional slotting knives, 4 longitudinal cutting knives plus 4 scoring wheels (max. 8x8) automatically set by the servo-drives to suit the size and thickness of the board. The cardboard is centrally positioned with auto-guides. Soft grip rollers and solid input/output shafts and double encoders provide precision board feed control and prevent skewing.

The innovative system of rotary knife installed in the rear cutting/scoring section allows for bi-directional board size adjustment without the need for precutting the blanks to the exact size on a separate machine or module. The gluing module incorporated into this section provides on-the-go single or double line cold glue application.

Features

  • Over 100 box styles
  • 1 minute set-up
  • Eco-drive servo motion
  • 10 sectional slotting knives
  • 4 cutting knives (max. 8) - 2 types
  • 4 scoring/creasing wheels (max. 8)
  • External control of dimensions
  • Secure VPN remote diagnostics

Even more features

  • All settings for box production done from an intuitive touch screen panel
  • Slotting, bi-directional scoring/creasing, cutting, gluing and printing in ONE CYCLE
  • Automatic board feeder with soft grip rolls and optional receiving stacker
  • Create your own design of boxes with FreeStyle settings
  • Ability to modify standard FEFCO/RSC/OPF/FPF and other boxes
  • No need for extra tools or dies / all settings done with servo drives
  • Optional use of perforation knives and special shape scoring wheels
  • Modular built for cutting knives (circular or blade) and scoring/creasing wheels

ADD-ON CAPABILITIES

V-CUT
HANDLE
SCORING WHELS
PERFORATION


AVAILABLE OPTIONS

INTEGRATED GLUING

Our innovative gluing system gives a fresh and exceptional approach to the corrugated cardboard gluing process.

With the double nozzle applicator integrated with a cross-cutting knife we apply glue in the same cycle as trimming the board – saving time and streamlining the box production cycle. The unit is using single or double nozzles for dotted, dashed or continuous glue line application.

  • Synchronized in-cycle applicator
  • Fast drying cold glue
  • Single or double gluing lines
  • Configurable glue line types: dots, dashes, continuous line
  • Easy to clean, non-clogging nozzles
  • Fully programmable position start/stop
  • Application on a glue flap or any place on a board
  • Cycle time saving design


MULTIPRODUCTION

THE INNOVATIVE SIDE-BY-SIDE BOXES PRODUCTION

With the use of optional Multiproduction module you can double your production capacity on the Boxmat PRO machine. The Side-by-Side Multiproduction assembly requires installation of additional center-location slotting knives and upgrading the pneumatic controls and control software.

When fully installed, you can remove the middle slotting knives for a standard production and reinstall them again, if needed, in less then 10 minutes. With Multiproduction machine can deliver up to 1200 standard RSC / 201 boxes per hour.



CARDBOARD BOX STACKER

AUTOMATIC STACKING OF CORRUGATED CARDBOARD BOXES MADE WITH BOXMAT PRO

  • Pneumatically controlled board receiving / drop arms
  • Stacking height for palettizing: 800mm
  • Width of receiving boards: up to 2400mm
  • Length of stacking boards: up to 3000mm (or by request)
  • Gravitational precision stacking with control bumpers
  • Quick manual setup – only compressed air, no electric required!
  • Rigid aluminum frame and smooth glide rolls



The FlexoMAT printing unit integrates inline with Boxmat machines or it can be used as stand alone printer.

Standard configuration has one 800mm (31”) wide print drum/ cylinder which is fully programmable and automatically adjustable across the width of the machine, to print image onto different panels, utilizing the full 2400mm (94”) size.

Optionally, the FlexoMAT can be fitted with a second drum/ cylinder to double the print area or utilize the use of second color.

flexoMAT

- TWO COLOR FLEXOGRAPHIC PRINTER

  • Special design steel/AL profile structure for vibration free printing
  • Single or double print cylinders
  • 1 or 2 color printing
  • Ultra-Raster printing with ceramic anilox cylinder
  • FRR - Fast Repeat Rotation of print cylinder
  • Print width: 800mm (31”) – single cylinder
  • Print length: 900mm (35”) with FRR for multi-panel printing
  • Maximum working width: 2400mm (94”)
  • Independent drives and motion control of each cylinder
  • Servo control for maximum print quality
  • Infeed and outfeed system for precision registration
  • Dynamically balanced ink applicator rolls
  • Easy access for clean up and quick changeover of polymer plates
  • Intuitive touch screen HMI for easy setup and control
  • Ceramic anilox rollers available for raster printing
  • EPC - Edge Position Control
  • Automatic ink feed system by ink pump from containers


miniPRINT

– BOX PRINTING & MARKING

  • One color mini-flexo technology printing
  • Printing/marking from the bottom-up
  • Automatic indexing of print area
  • Multiple box panel printing
  • Full control of the printing area with start/stop setup
  • Printing area: 100mm (4”) width and up to 300mm (12”) long
  • Ability to connect additional MiniPRINT modules in series to print various areas of the box with different colors
  • Integrated ink container and applicator
  • Rigid aluminum frame and smooth glide rolls

BOXMAT 2: CHECK OUT THE YOUNGER BROTHER

Simpler and much less expensive than the bestseller

MORE INFORMATION


BOXMAT MULTI: MULTIPLE SIDE-BY-SIDE BOX PRODUCTION

You can use your own corrugated board or fanfold. Boxmat MULTI will do the rest!



The newest High Definition corrugated box making system for highly demanding short run manufacturing processes


FEATURES:

  • Detachable precision cardboard feeder. The machine can be fully configurable to be used with manual feed, printer or fully automatic feeder
  • The new design of beams provides much less wear of the slotting knives. Reinforced chassis construction assures less vibrations during production process
  • The die cutting system with extra built-in beam equipped with two die-cutting units and work area of ​​210 x 130mm (8.25 x 5.1”) each, with independent drives to set in the right position. It enables cutting out handles, revisions or angular cuts in corrugated box panels
  • Additional shaft for feeding the corrugated board. By reducing the distance between shafts machine can use much shorter boards for production and also to enter the next one more quickly in the automatic production process
  • Intuitive software with APC capabilities and remote control
  • A new design of scoring/creasing/knives beam
  • 2 linear guide strips with 4 tools nests on each for total of 8 tools (with expansion to 12 tools)
  • Independent drive for each tool nest provides very fast position setup
  • Each tool nest can handle either scoring/creasing wheels or knives
  • Automatic recognition of the specific set tool
  • The beam equipped with counter-creasing and counter-knife system
  • Ability to set the tools inline, one-after-another, e.g. for double creasing of heavy boards
  • The minimum distance between tools: 30mm

TOUCH PANEL WITH UNIQUE FRESH UI


ROLLMAT: ROLLMAT ROLLER DIE CUTTER

MORE INFORMATION

AUTOMATIC BOXMAKERS BROCHURE DOWNLOAD:


UNIVERSAL SOLUTIONS!

BOXMAT 2 BOXMAT PRO BOXMAT HD BOXMAT MULTI
Used cardboard: corrugated sheets Used cardboard: corrugated sheets Used cardboard: corugated sheets Used cardboard: fanfold/single sheets
2 knives for cutting off glue flap +1 knife for removing excess board 4 (max. 8) cutting knives for blank formatting 4 (max. 8) cutting knives for blank formatting and cutting off glue flaps 16 knives for slitting and crosscutting (total of 32 tools available)
No board length adjustment (cross cut) Circular knife for board length adjustment (cross cut) Circular knife for board length (cross cut) adjustment Optimize full board dimensions to eliminate waste
2 wheels for longitudinal scoring/creasing 4 wheels (max. 8) for longitudinal scoring/creasing 4 wheels (max. 8) for longitudinal scoring/creasing 16 wheels for long & cross scoring/creasing
Pressure for creasing/scoring wheels set with adjustment knob Pressure for creasing/scoring wheels set from touch panel Pressure for creasing/scoring wheels set from touch panel Pressure for creasing/scoring wheels set from touch panel
Working width: up to 2500mm Working width: up to 2400 mm Working width: up to 2400mm One board width (max 2400mm) for any box size
Knife for removing excess set manually Each of 4 (8) knives set independent and automatically by servo drive Independent drive for each tool nest provides very fast position setup Each of the 16 knives set independently and automatically by servo drives
Pads production not available Pads production available Pads production available Pads production available (single wall)
Creasing/scoring wheel and cut-off knife in line with slotting knife tip Each creasing/scoring wheel and knife set independently Each creasing/scoring wheel and knife set independently Each of the 16 knives set independently and automatically by servo drives
No multiproduction Multiproduction: longitudinal - standard, side-by-side - optional Multiproduction: longitudinal - standard, side-by-side - soon Advanced multi-size multiproduction capability (longitudinal & side-by-side)
Right cardboard bumper set and locked manually Right cardboard bumper locked automatically Right cardboard bumper locked automatically Right cardboard bumper locked automatically
No interior lights Interior LED lights Interior LED lights Interior LED lights
MiniPRINT module not available MiniPRINT module available MiniPRINT module not available MiniPRINT module not available
Gluing module not available Gluing module available Gluing system available Gluing module not available
Works with FLEXOMAT printer Works with FLEXOMAT printer Works with FLEXOMAT printer Works with FLEXOMAT printer
Dimensions (L x W x H): 3400 x 1400 x 1600mm Dimensions (L x W x H): 3400 x 1600 x 1600mm Dimensions (L x W x H): 3600 x 1900 x 1750mm Dimensions (L x W x H): 3300 x 2150 x 1600mm
Double die cutting system ​210x130mm (8.25x5.1”) each
Counter-knife system set automatically with knives
Counter-scoring/creasing system set automatically
Large 19” touch screen HMI
NEW, extended user friendlu GUI
Job Queue System JQS production scheduling
Box Design WIZARD interface
Cut/Score Allowances correction and editing
Integration with MRP/ERP manufacturing systems

ARE YOU INTERESTED?


Do you want to know more? Please contact with us.

  • Zemat Technology Group Ltd.
  • 91-341 Lodz, Poland
  • Brukowa 26
  • Phone: +48 42 632 84 84
  • Fax: +48 42 299 60 46
  • E-mail: boxmatpro@zemat.com
  • Kevin Pilcher
  • Processing and Packaging Machinery Services
  • 5 Trunk Furlong, Aspley Guise, Beds, MK17 8HU, UK
  • Phone: 07590 475 842
  • Fax: 0845 051 8768
  • E-mail: kpilcher@gmail.com

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