All settings are entered directly from a comfortable touch screen panel. In less than one minute you can reprogram the machine for any of the 100 of box styles. Slotting, slitting, scoring/creasing, gluing and printing is all done in one pass on one compact machine - without the need for additional modules!10 sectional slotting knives, 4 longitudinal cutting knives plus 4 scoring wheels (max. 8x8) automatically set by the servo-drives to suit the size and thickness of the board. The cardboard is centrally positioned with auto-guides. Soft grip rollers and solid input/output shafts and double encoders provide precision board feed control and prevent skewing.
The innovative system of rotary knife installed in the rear cutting/scoring section allows for bi-directional board size adjustment without the need for precutting the blanks to the exact size on a separate machine or module. The gluing module incorporated into this section provides on-the-go single or double line cold glue application.
Our innovative gluing system gives a fresh and exceptional approach to the corrugated cardboard gluing process.
With the double nozzle applicator integrated with a cross-cutting knife we apply glue in the same cycle as trimming the board – saving time and streamlining the box production cycle. The unit is using single or double nozzles for dotted, dashed or continuous glue line application.
With the use of optional Multiproduction module you can double your production capacity on the Boxmat PRO machine. The Side-by-Side Multiproduction assembly requires installation of additional center-location slotting knives and upgrading the pneumatic controls and control software.
When fully installed, you can remove the middle slotting knives for a standard production and reinstall them again, if needed, in less then 10 minutes. With Multiproduction machine can deliver up to 1200 standard RSC / 201 boxes per hour.
The FlexoMAT printing unit integrates inline with Boxmat machines or it can be used as stand alone printer.
Standard configuration has one 800mm (31”) wide print drum/ cylinder which is fully programmable and automatically adjustable across the width of the machine, to print image onto different panels, utilizing the full 2400mm (94”) size.
Optionally, the FlexoMAT can be fitted with a second drum/ cylinder to double the print area or utilize the use of second color.
Boxmat Pro has capabilities to make a lot of different FEFCO styles. See the list below.
|BOXMAT PRO||BOXMAT 2||BOXMAT MULTI|
|4 (max. 8) cutting knives for blank formatting and cutting off glue flaps||2 knives for cutting off glue flap + 1 knife for removing excess board||16 knives for slitting/sloting|
|Circular knife for board length (cross cut) adjustment||No board length (cross cut) adjustment||Optimize full board dimensions to eliminate waste|
|4 wheels (max. 8) for longitudinal scoring/creasing||2 wheels for longitudinal scoring/creasing||16 wheels for long & cross scoring/creasing|
|Pressure for creasing/scoring wheels set from touch panel||Pressure for creasing/scoring wheels set with adjustment knob||Pressure for scoring/creasing wheels set from touch panel|
|Working width: up to 2400mm||Working width: up to 2500mm||One board width (max. 2400mm) for any box size|
|Max. slot length||500 mm (L)/500 mm (R) – section knifes, 100 mm each section||500 mm (L)/500 mm (R) – section knifes, 100 mm each section|
|Each of 4 (8) knives set independent and automatically by servo drive||Knife for removing excess set manually||Each of the 16 knives set independently and automatically by servo drives|
|Pads production available||Pads production not available||Pads production available (single wall)|
|Each creasing/scoring wheel and knife set independently||Creasing/scoring wheel and cut-off knife in line with slotting knife tip||Each of the 16 scoring wheels set independently by servo drives|
|Multiproduction: side-by-side, max. 2 optional||No multiproduction||Advanced multi-size Multiproduction capability (long & cross)|
|Possibility to use V-cut knives||No V-cut knives available||No V-cut availabe|
|Right cardboard bumper locked automatically||Right cardboard bumper set and locked manually||Right cardboard bumper locked automatically|
|Interior LED lights||No interior lights||Interior LED lights|
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